Overview of Requirements
Hydraulic Energy Australia has undertaken a significant project aimed at enhancing the performance and reliability of a key client’s Hydraulic Power Unit (HPU). The primary objectives of this project were to improve the maintainability and overall reliability of the HPU system while optimising its operational efficiency. To achieve these goals, a comprehensive set of upgrades and enhancements were planned.
Solution
The solution proposed by HEA involved a series of strategic modifications to the existing Hydraulic Power Unit. A major focus of the upgrade was centered around the reconfiguration and replacement of hydraulic accumulators, ensuring that the system could be maintained more easily and operate more reliably. The project also encompassed crucial upgrades, including the integration of manifolded Process Control System (PCS) and Emergency Shutdown (ESD) solenoid valve assemblies, further enhancing the hydraulic solution provided.
Additionally, to ensure optimal operation and minimise potential issues, the return lines within the hydraulic system were segregated. Redundant and faulty components, such as regulators and flow meters, were systematically removed to improve system efficiency. Moreover, the recirculation system underwent a comprehensive upgrade, contributing significantly to the overall enhancement of the hydraulic solution.
One of the key priorities of this project was the eradication of potential leak paths, which was accomplished through meticulous engineering and targeted component replacements. With the amalgamation of these strategic upgrades, the Hydraulic Power Unit’s reliability, efficiency, and ease of maintenance reached new heights, aligning seamlessly with the client’s operational requirements and industry standards.
